How to Handle Packages Over 96 Inches with FedEx Additional Handling

May 31, 2023
Written by
Anthony Robinson
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Handling Oversized Packages: Understanding FedEx's Additional Handling Policy

Shipping oversized packages that exceed 96 inches requires adherence to FedEx's additional handling policy. This policy ensures safe and timely delivery while managing packages that surpass standard size and weight limits.

FedEx's Size and Weight Restrictions

FedEx imposes additional handling fees on packages that exceed:

  • 96 inches in length
  • 130 inches in combined length and girth (where girth is calculated as 2 x (width + height))

Packages exceeding these dimensions require special handling resources, such as manual labor and specialized equipment, which contribute to increased shipping costs.

Strategies to Avoid Additional Handling Fees

Minimizing or avoiding additional handling fees involves several key strategies:

Accurate Measurement and Weight

Ensure your package’s dimensions and weight are precisely measured using a reliable tape measure and calibrated scale. Accurate measurements prevent unexpected fees and facilitate smoother processing.

Optimizing Packaging

Select packaging materials that maximize space efficiency. Utilize space-saving solutions like vacuum-sealed bags or foam inserts to reduce the overall size and weight of your shipment.

Exploring Alternative Shipping Options

Consider different shipping methods or carriers that offer more favorable size and weight allowances. Some carriers may have higher limits or lower additional fees for oversized packages, providing cost-effective alternatives.

Best Practices for Packaging Oversized Items

Proper packaging is crucial to protect oversized items and comply with shipping regulations:

Disassembling Large Items

Whenever possible, disassemble large items into smaller, more manageable components. This reduces package size and simplifies handling.

Using Heavy-Duty Materials

Choose sturdy boxes with reinforced seams and corners. Incorporate cushioning materials like bubble wrap or packing peanuts to safeguard contents during transit.

Clear Labeling

Label your package with handling instructions such as "Fragile" or "This Side Up" to inform carriers of special handling requirements.

Choosing the Right Packaging Materials

Selecting appropriate packaging materials ensures the safe transit of oversized packages:

  • Heavy-Duty Boxes: Ensure boxes can withstand the weight and size of your package.
  • Padding Materials: Use bubble wrap, foam, or air pillows to protect contents.
  • Strapping and Sealing: Secure packages with strong tape or strapping to prevent shifting or opening during transport.

Securing and Protecting Your Package

To prevent damage during shipping:

Proper Sealing

Use high-quality packing tape to seal all openings securely. Reinforce edges and corners for added protection.

Waterproofing

Wrap packages in waterproof materials to protect against moisture and environmental factors.

Effective Labeling and Tracking

Proper labeling and tracking are essential for timely and accurate delivery:

Clear Labeling

Include both sender and recipient addresses clearly, along with any special handling instructions.

Utilizing Tracking Tools

Leverage FedEx's tracking features, such as online tracking portals, email notifications, and mobile alerts, to monitor your package's progress.

Handling Special Situations: Fragile and Perishable Items

Shipping fragile or perishable items requires extra precautions:

Fragile Items

Use ample cushioning and clearly mark packages as "Fragile" to ensure careful handling.

Perishable Items

For perishable goods, consider temperature-controlled packaging and expedited shipping options to maintain product integrity.

Conclusion: Ensuring Smooth Delivery of Oversized Packages with FedEx

Shipping oversized packages with FedEx involves understanding and adhering to their additional handling policies. By accurately measuring your package, optimizing packaging, choosing the right materials, and utilizing effective labeling and tracking methods, you can minimize additional fees and ensure safe, timely delivery. Always consider contacting FedEx customer service for personalized assistance and stay informed about the latest shipping guidelines to streamline your shipping process.

About the Author

Anthony Robinson is the CEO of ShipScience, a pioneering company dedicated to helping e-commerce leaders optimize their shipping decisions, reduce costs, and automate tedious processes. With a Bachelors Degree in Economics from Stanford University, Anthony brings over two decades of expertise in logistics, business development, and operational efficiency to the table.
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