How to Ship with Dry Ice Using FedEx

May 20, 2023
Written by
Anthony Robinson
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How to Ship with Dry Ice Using FedEx

Shipping products that need to remain frozen or below freezing can be a bit of a challenge. Enter dry ice, a popular and effective solution used by many shippers, including FedEx. With its extremely low temperature, dry ice provides a reliable way to keep perishable products fresh during transit. In this article, we'll cover everything you need to know about shipping with dry ice using FedEx.

The Benefits of Using Dry Ice for Shipping

Dry ice is a solid form of carbon dioxide, maintaining a temperature of -109.3°F (-78.5°C). This makes it an ideal substance for keeping products frozen during transit. Compared to other cooling agents like gel packs or ice, dry ice is more effective at keeping items frozen for longer periods.

  • Extended Cooling: Keeps products frozen for a longer duration, reducing the risk of spoilage.
  • Non-toxic and Food-Grade: Safe for shipping perishable food items without the risk of contamination.
  • No Residue or Moisture: Ensures that products arrive in the same condition as when packed, without water damage.
  • Convenient Handling: Requires no special handling or disposal procedures, making it suitable for regular shipments.

Additionally, dry ice has versatile applications beyond shipping, such as in cleaning, preserving items, removing stubborn stains, killing bacteria, and preserving biological samples. Its versatility makes it valuable across various industries, including healthcare, food and beverage, and manufacturing.

The Science Behind Dry Ice Shipping

Dry ice undergoes a process called sublimation, transitioning directly from a solid to a gas without becoming a liquid. This property ensures that no water is left behind, making it perfect for shipping items that must remain dry. As dry ice sublimates, it releases CO2 gas, which can increase pressure within a sealed container. Therefore, proper ventilation is crucial to prevent potential hazards.

With a temperature of -109.3°F (-78.5°C), dry ice is ideal for keeping perishable items, such as food and medical supplies, at a low temperature during shipping. However, handling dry ice requires care to avoid frostbite or skin damage, and it should never be stored in airtight containers to prevent pressure buildup.

FedEx Policies and Guidelines for Shipping with Dry Ice

FedEx has specific policies and regulations to ensure the safe shipment of dry ice:

  • Labeling: Packages containing dry ice must be labeled to indicate the presence of a hazardous material.
  • Maximum Quantity: The maximum amount of dry ice allowed per package is 5.5 pounds.
  • Service Types: Packages with dry ice may only be shipped via FedEx Express services.
  • Ventilation: Packages must have adequate ventilation to prevent CO2 gas buildup.

For the most accurate and current guidelines, consult FedEx's official Dry Ice Shipping Guidelines, or seek assistance from a FedEx representative.

Packaging and Labeling for Dry Ice Shipments

Proper packaging is essential for the safe shipment of products with dry ice through FedEx:

  1. Seal and Package: Ensure the product is properly sealed and packaged to prevent leakage or damage.
  2. Use Vented Containers: Place the dry ice in a vented container to allow proper ventilation. This container should be placed inside a secondary vented container.
  3. Label Clearly: Mark the package as containing dry ice and specify the amount used.

Calculating Dry Ice: The amount of dry ice should be carefully calculated based on the weight and duration of the shipment. A general recommendation is to use 5-10 pounds of dry ice per 24-hour transit period.

Include clear instructions for the recipient regarding safe handling of dry ice to prevent skin and eye irritation. Proper packaging ensures that your products arrive safely and in optimal condition.

Choosing the Right Amount of Dry Ice

The quantity of dry ice required depends on several factors:

  • Shipment Size and Duration: Larger or longer shipments may require more dry ice to maintain appropriate temperatures.
  • Ambient Shipping Environment: Higher external temperatures may necessitate additional dry ice.
  • Product Type: Perishable items like food or medical supplies may require more dry ice.

A common guideline is to use 10-20 pounds of dry ice per 24 hours of shipping time. For multi-day shipments, consider replenishing dry ice en route. Proper packaging with insulated containers and minimal air space enhances dry ice effectiveness by reducing the rate of sublimation.

Types of Products Suitable for Dry Ice Shipping with FedEx

FedEx allows the shipment of a variety of products that require freezing or below-freezing temperatures, including:

  • Ice cream and frozen desserts
  • Fresh seafood
  • Perishable food items
  • Medical and pharmaceutical products, such as vaccines and blood samples
  • Certain temperature-sensitive medications

Always check with your local FedEx office for specific regulations and guidelines pertaining to your particular products to ensure compliance and safety.

Monitoring and Troubleshooting Your Dry Ice Shipment

To ensure the safety and integrity of your shipment, consider the following:

  • Check Ventilation: Prevent pressure buildup by ensuring the package is properly ventilated.
  • Avoid Direct Contact: Keep dry ice away from the shipped items to prevent unwanted freezing.
  • Monitor Conditions: Use FedEx tracking tools to monitor the shipment's status and handle any issues promptly.

If issues arise, such as delays or damaged packages, take the following steps:

  1. Contact FedEx Customer Service: Reach out promptly for information on your package's status or to file a claim for damage.
  2. Follow Regulations: Ensure all labeling and packaging guidelines were followed to prevent shipping problems.
  3. Address Dry Ice Issues: If dry ice melts too quickly or causes damage, consult FedEx and review your packaging and dry ice quantity.

Cost and Effectiveness: Dry Ice vs. Other Shipping Methods

Shipping with dry ice can vary in cost based on package weight and shipping duration. However, it is generally more effective than other cooling agents like gel packs or ice for maintaining frozen temperatures longer.

  • Cost Factors: Weight of the package, amount of dry ice, and shipping duration all contribute to the overall cost.
  • Environmental Impact: Dry ice has a higher carbon footprint compared to reusable gel packs. Consider the environmental trade-offs when selecting your cooling agent.
  • Effectiveness: Dry ice provides superior cooling, but the environmental considerations and costs must be balanced against the benefits.

For a cost-effective and eco-friendly alternative, consider reusable gel packs for shorter shipments. Assess the specific needs of your shipment to determine the best cooling method.

Best Practices for Shipping Perishable Items with Dry Ice and FedEx

  • Follow Guidelines: Adhere to FedEx's regulations for shipping with dry ice.
  • Ensure Proper Ventilation: Prevent CO2 buildup by using vented containers.
  • Accurate Dry Ice Usage: Calculate the correct amount of dry ice based on shipment specifics.
  • Clear Labeling: Properly label packages to indicate the presence of dry ice and follow all hazardous material guidelines.
  • Partner with FedEx: Work closely with FedEx representatives to comply with policies and ensure safe shipment.

Implementing these best practices will help ensure the safe, effective, and compliant shipment of your perishable items using dry ice with FedEx.

About the Author

Anthony Robinson is the CEO of ShipScience, a pioneering company dedicated to helping e-commerce leaders optimize their shipping decisions, reduce costs, and automate tedious processes. With a Bachelors Degree in Economics from Stanford University, Anthony brings over two decades of expertise in logistics, business development, and operational efficiency to the table.
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