How to Ship with FedEx Using Dry Ice

May 20, 2023
Written by
Anthony Robinson
How to Ship with FedEx Using Dry Ice

How to Ship with FedEx Using Dry Ice

When it comes to shipping perishable items, using dry ice can be a game-changer. As it maintains an extremely low temperature, it helps keep your products fresh and safe during transit. However, using dry ice for shipping requires proper preparation and handling to avoid any potential hazards. In this article, we will guide you through the process of shipping with FedEx using dry ice.

Why Use Dry Ice for Shipping with FedEx

Dry ice is the solid form of carbon dioxide, reaching temperatures as low as -109.3°F (-78.5°C). Unlike regular ice, it doesn't melt but sublimates directly into gas, making it ideal for shipping perishable items like food, medicine, and biological samples. Dry ice maintains a consistently low temperature for extended periods, keeping your products fresh and preventing spoilage or degradation.

In addition to temperature control, dry ice is a safer and more environmentally friendly option. Unlike traditional ice packs or gel packs, it doesn't produce liquid waste that could leak and damage your products or packaging. Furthermore, using dry ice reduces the carbon footprint of your shipment as it requires no electricity or special equipment to maintain its temperature. By opting for dry ice when shipping with FedEx, you ensure your products arrive safely and sustainably.

The Science Behind Dry Ice Shipping

Dry ice sublimates—that is, it transitions directly from a solid to a gas—without producing any liquid residue. This property makes it a popular cooling agent for products that must remain dry, such as electronics or books. As dry ice sublimates, it releases carbon dioxide gas, which can displace air inside the package. Therefore, providing ventilation through porous materials or vent holes is essential to prevent pressure buildup.

Dry ice is widely used in the medical industry for transporting biological samples, vaccines, and organs for transplant. Its extreme cold temperatures preserve the integrity of these sensitive materials during transportation. However, handling dry ice requires caution as it can cause frostbite upon direct contact with skin.

Regulatory compliance is crucial when using dry ice for shipping. The International Air Transport Association (IATA) enforces strict guidelines for transporting dry ice, including maximum allowable amounts per package and labeling requirements. Adhering to these regulations ensures the safe and legal transportation of your products.

Benefits of Shipping with FedEx Using Dry Ice

FedEx offers numerous advantages for shipping with dry ice, including fast delivery services, real-time tracking, and reliable handling. FedEx provides specialized packaging solutions for perishable items shipped with dry ice. Additionally, their user-friendly online platform allows you to create shipping labels, schedule pickups, and monitor your shipment’s status with ease.

FedEx also offers 24/7 customer support to address any questions or concerns about your shipment. Their team of experts can guide you on the best packaging options and ensure your shipment meets all necessary regulations for shipping with dry ice. With FedEx, you can have peace of mind knowing your perishable items will be delivered safely and efficiently.

Preparing Your Shipment for FedEx with Dry Ice

Key Considerations Before Shipping

Before shipping with FedEx using dry ice, consider the following:

  • Ensure your product complies with hazardous materials regulations set by the IATA and the International Civil Aviation Organization (ICAO).
  • Obtain a dry ice shipping permit from FedEx if necessary, depending on the amount of dry ice you plan to use.
  • Verify that your packaging meets FedEx's requirements, providing adequate insulation and ventilation.

Proper labeling is essential. Clearly indicate that the package contains dry ice and specify the amount used. Include a contact name and phone number on the package to facilitate communication in case of any issues or emergencies during shipping.

Plan ahead to ensure your package arrives within the required timeframe. Dry ice sublimes over time, so calculate the amount needed to keep your product frozen throughout the entire shipping process. Consider factors such as shipping distance, weather conditions, and potential transit delays.

Step-by-Step Guide to Preparing Your Shipment

  1. Choose the right packaging: Use FedEx's specialized packaging solutions or select a sturdy box that can accommodate your products, dry ice, and insulation materials.
  2. Add insulation: Use insulated liners or foam sheets to fill any gaps inside the box, providing an additional layer of insulation.
  3. Add dry ice: Determine the appropriate amount of dry ice for your shipment. Use a digital scale to measure the weight accurately. Wear gloves and safety goggles when handling dry ice, and place it on top of your products. Allow enough space for the dry ice to sublimate, adhering to FedEx’s guidelines on maximum dry ice per package.
  4. Add ventilation: Incorporate vent holes or use porous materials like foam, thermal blankets, or paper to allow air circulation within the package.
  5. Secure the package: Seal the package with tape—FedEx’s heavy-duty or clear plastic tape is recommended for proper sealing.
  6. Label the package correctly: Affix shipping labels, including the "Dry Ice" label, the IATA/ICAO hazard label (if applicable), and the delivery address label.

Note: Not all products can be shipped with dry ice. Certain items, such as specific types of food or pharmaceuticals, may require special handling or packaging. Always consult with FedEx or a qualified professional before shipping products with dry ice to ensure compliance with all regulations and guidelines.

Handling and Packing Dry Ice for FedEx Shipping

Proper handling of dry ice is crucial for safety and preventing mishaps. Follow these guidelines:

  • Always wear gloves and safety goggles when handling dry ice.
  • Store dry ice in a well-ventilated area, away from heat sources or direct sunlight.
  • Pack dry ice in insulated containers, ensuring sufficient ventilation inside the package.
  • Never place dry ice in a sealed container, as pressure buildup can cause an explosion.
  • Avoid direct contact between dry ice and your products to prevent freezer burns or damage.
  • If you detect unusual signs, such as a popping sound or chemical odor, evacuate the area immediately and seek assistance.

Remember, dry ice is classified as a hazardous material and must be appropriately labeled and documented when shipping with FedEx. Including proper labeling and documentation helps avoid delays or issues with your shipment.

Additionally, it's advisable to use a shipping service that offers tracking and monitoring for your dry ice shipment, allowing you to track the package's progress and ensure it arrives safely and on time.

Choosing the Right Size and Amount of Dry Ice

Determining the appropriate amount of dry ice depends on various factors, such as the type of product, shipping duration, and the final destination's temperature. A general guideline is to use 5-10 pounds of dry ice per 24 hours of shipping time and one pound of dry ice for every cubic foot of volume. Always adhere to FedEx’s guidelines on the maximum amount of dry ice allowed per package.

How to Label Your Shipment Correctly

Proper labeling is essential for compliance and easy identification when shipping with FedEx. Required labels include:

  • Recipient's address label: Include the recipient's name, address, and contact information.
  • Dry Ice label: Place this label on the package's top and sides, indicating the amount of dry ice inside.
  • Hazardous materials label (if applicable): Indicate the type of hazardous material inside the package, following IATA/ICAO guidelines.

Common Mistakes to Avoid When Shipping with Dry Ice

Avoid these common errors when shipping with FedEx using dry ice:

  • Using too much or too little dry ice.
  • Sealing the package without providing adequate ventilation.
  • Failing to check hazardous materials regulations and guidelines before shipping.
  • Using improper packaging materials.
  • Incorrectly labeling the package.

Tracking Your Shipment with FedEx When Using Dry Ice

After preparing your package for shipping with FedEx using dry ice, you can easily track its status online. Utilize FedEx's tracking tool to monitor your shipment's progress in real-time, receive updates on its delivery status, and make any necessary changes to the delivery schedule.

Best Practices for Receiving a Shipment with Dry Ice from FedEx

If you're receiving a shipment with dry ice from FedEx, follow these best practices:

  • Always wear gloves and safety goggles when handling dry ice.
  • Open the package in a well-ventilated area, away from heat sources or direct sunlight.
  • Use gloves to handle the dry ice and dispose of it safely by allowing it to sublimate naturally.
  • Inspect your products carefully and contact the shipper if you notice any damages or discrepancies.

Cost Comparison: Shipping with FedEx Using Dry Ice vs Other Carriers

The cost of shipping with FedEx using dry ice varies based on factors such as package size and weight, shipping destination, and the amount of dry ice used. However, compared to other carriers, FedEx's pricing for shipping with dry ice is competitive, offering reliable service and support.

Overall, using dry ice for shipping with FedEx helps keep your products fresh and safe during transit. By following the guidelines and best practices discussed in this article, you can confidently and efficiently ship your perishable items.

About the Author

Anthony Robinson is the CEO of ShipScience, a pioneering company dedicated to helping e-commerce leaders optimize their shipping decisions, reduce costs, and automate tedious processes. With a Bachelors Degree in Economics from Stanford University, Anthony brings over two decades of expertise in logistics, business development, and operational efficiency to the table.
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