Shipping Large Packages with FedEx: How to Ship Packages Over 165 Inches

May 31, 2023
Written by
Anthony Robinson
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Understanding FedEx's Size and Weight Restrictions

When shipping large packages with FedEx, it's crucial to be aware of their specific size and weight limitations to ensure your shipment is accepted and delivered without issues. Understanding these restrictions helps in selecting the appropriate shipping method and avoiding unexpected fees.

Domestic Shipments

For domestic shipments within the United States, FedEx allows packages with a maximum combined length and girth of 165 inches. The maximum weight permitted is 150 pounds. The girth is calculated by measuring the distance around the thickest part of the package:

  • Length: The longest side of the package.
  • Girth: 2 × (Width + Height).

For example, a package that is 60 inches long, 30 inches wide, and 30 inches high has a combined length and girth of 150 inches, which is within FedEx's limits.

International Shipments

International shipping size limits vary depending on the destination country and the selected FedEx service. Generally, the maximum weight is 70 pounds, but dimensions can differ. It’s essential to consult FedEx’s international shipping guidelines for specific requirements.

Accurately Measuring and Weighing Your Package

Ensuring your package meets FedEx’s size and weight requirements starts with precise measurement and weighing. Accurate data helps avoid additional charges and delivery delays.

Measuring Your Package

Use a reliable tape measure to determine the length, width, and height of your package. Remember, FedEx measures the package in its most extended form. Include any protruding parts or packaging materials in your measurements.

Weighing Your Package

Utilize a high-precision scale to weigh your package before packaging. This ensures that the total weight, including all packing materials, does not exceed FedEx’s limits. Investing in a quality scale can provide more accurate readings and save costs associated with overweight shipments.

Choosing the Right Packaging Materials

Proper packaging is essential for protecting your oversized items during transit and complying with FedEx’s guidelines. Selecting the appropriate materials can prevent damage and reduce the risk of your package being rejected.

Types of Packaging

  • Corrugated Boxes: Durable and available in various sizes, ideal for most oversized items.
  • Custom Crates: Suitable for extremely large or fragile items, offering enhanced protection.
  • Furniture Pads and Covers: Protect items that are susceptible to scratches and dents.

Protective Materials

Use cushioning materials such as bubble wrap, foam peanuts, or air pillows to secure your item within the package. These materials absorb shocks and prevent movement during transit, reducing the likelihood of damage.

Selecting the Appropriate FedEx Shipping Option

FedEx offers a variety of shipping services tailored to different needs. Choosing the right option for your oversized package depends on factors like delivery speed, cost, and destination.

FedEx Ground

FedEx Ground is a cost-effective option for non-urgent shipments within the United States. It typically offers delivery within 1 to 5 business days, depending on the distance.

FedEx Express Services

  • FedEx Express Saver: Delivers within 3 business days.
  • FedEx 2Day: Guarantees delivery within 2 business days.
  • FedEx Overnight: Provides next-business-day delivery by specific times.

For urgent shipments, these express services ensure faster delivery but come at a higher cost.

FedEx Freight

For very large or heavy items exceeding standard FedEx package limits, FedEx Freight offers tailored solutions. This service is ideal for pallets, machinery, and other oversized freight items.

Calculating Shipping Costs for Oversized Packages

Shipping costs for oversized packages with FedEx depend on several factors, including size, weight, destination, and chosen service. Understanding these elements can help you estimate and manage your shipping budget effectively.

Factors Influencing Cost

  • Package Dimensions and Weight: Larger and heavier packages incur higher fees.
  • Shipping Distance: Longer distances typically increase the cost.
  • Delivery Speed: Faster services like overnight delivery are more expensive.
  • Additional Services: Options like liftgate delivery or insurance can add to the total cost.

Using FedEx's Shipping Calculator

To obtain an accurate cost estimate, utilize the FedEx Rate Finder. Input your package details, destination, and desired service to receive a detailed quote. For complex shipments, consulting with a FedEx representative can provide personalized assistance.

Scheduling Pickups and Drop-offs

Conveniently managing your oversized shipments involves knowing how to schedule pickups or arrange drop-offs efficiently.

Scheduling a Pickup

You can schedule a FedEx pickup online through the FedEx Pickup Service, via phone, or by using the FedEx mobile app. Provide accurate package dimensions and weight to ensure a smooth pickup process.

Drop-off Options

If you prefer to drop off your package, locate your nearest FedEx location or authorized shipping center. Ensure your package is properly labeled and packaged to facilitate quick processing.

Handling International Shipments and Customs Documentation

Shipping oversized packages internationally requires careful preparation of customs documentation to comply with varying import and export regulations.

Preparing Documentation

Essential documents include:

  • Commercial Invoice: Details the shipment's contents, value, and purpose.
  • Export Declaration: Required for shipments beyond a certain value.
  • Certificates and Permits: Specific goods may require additional permits.

Understanding Customs Regulations

Each country has unique import regulations. Consult the FedEx International Shipping Guide to ensure compliance. Non-compliance can result in delays, fines, or seizure of the package.

Avoiding Common Mistakes When Shipping Large Packages

To ensure a hassle-free shipping experience with FedEx, avoid these common errors:

  • Inaccurate Measurements: Double-check package dimensions and weight.
  • Poor Packaging: Use appropriate materials to protect your item.
  • Incorrect Labeling: Clearly mark handling instructions, especially for fragile items.
  • Selecting the Wrong Service: Choose a shipping option that meets your delivery timeline and budget.
  • Ignoring FedEx Guidelines: Familiarize yourself with FedEx’s packaging and shipping standards.

By adhering to best practices, you can prevent unnecessary delays and additional costs.

Tracking and Resolving Shipping Issues

Monitoring your shipment and addressing any issues promptly ensures your oversized package reaches its destination as intended.

Tracking Your Package

Use the FedEx Tracking Tool to monitor your shipment in real-time. You can receive updates via email or SMS, providing peace of mind throughout the delivery process.

Filing Claims

If your package is lost, damaged, or delayed, contact FedEx promptly to file a claim. Gather all necessary documentation, including tracking numbers, shipping receipts, and photographs of any damage, to support your claim. For detailed information on filing a claim, visit FedEx’s customer support page.

Exploring Alternative Shipping Options

While FedEx offers comprehensive services for oversized packages, there may be instances where alternative carriers better suit your specific needs.

Freight Carriers

For extremely large or heavy shipments, freight carriers like UPS Freight or DHL Freight provide specialized services tailored to significant freight needs.

Specialty Shipping Companies

Companies such as Holland America offer niche services for unique shipping requirements, including climate-controlled transport and handling of hazardous materials.

Assessing your shipment’s specific needs, including size, weight, and fragility, will help determine whether FedEx or an alternative carrier is the best fit for your oversized package.

Conclusion

Shipping large packages with FedEx involves understanding their size and weight restrictions, accurately measuring and weighing your shipment, selecting appropriate packaging, and choosing the right shipping option. By following these guidelines and utilizing FedEx’s comprehensive services, you can ensure your oversized items are delivered safely and efficiently. For more detailed information and assistance, refer to FedEx’s official website or contact their customer support.

About the Author

Anthony Robinson is the CEO of ShipScience, a pioneering company dedicated to helping e-commerce leaders optimize their shipping decisions, reduce costs, and automate tedious processes. With a Bachelors Degree in Economics from Stanford University, Anthony brings over two decades of expertise in logistics, business development, and operational efficiency to the table.
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