Understanding UPS Additional Handling for Packages Over 165 Inches

May 31, 2023
Written by
Anthony Robinson
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Understanding UPS Additional Handling Fees for Oversized Packages Over 165 Inches

UPS, one of the world's largest shipping providers, offers a variety of shipping options tailored to different types of packages. For oversized packages exceeding 165 inches, additional handling fees may apply. In this article, we explore these fees, their necessity, and strategies to minimize them while ensuring your package arrives safely and on time.

Significance of the 165-Inch Threshold for UPS Oversized Package Handling

The 165-inch threshold is crucial for UPS as it distinguishes between standard and oversized packages requiring specialized handling. Packages exceeding this size demand additional resources, effort, and care to ensure safe transportation. UPS has established a policy imposing extra handling fees for packages surpassing this dimension to offset the increased operational costs.

Moreover, oversized packages over the 165-inch limit are subject to further restrictions and regulations. They may necessitate specialized equipment or vehicles for transportation and are often ineligible for certain delivery options, such as express or same-day delivery. This is due to the increased risk these large packages pose to the safety of UPS employees and other packages during transit.

Customers must recognize the importance of the 165-inch threshold and the associated additional handling fees for packages that exceed this size. By accurately measuring and appropriately packaging their items, customers can prevent unexpected fees and avoid delivery delays. UPS provides resources and guidance for shipping oversized packages, including packaging and labeling tips and information on specialized handling services.

Key Reasons for the 165-Inch Limit

  • Safety: Prevent potential hazards during transport.
  • Operational Efficiency: Ensures optimal use of resources and equipment.
  • Regulatory Compliance: Adheres to transportation and shipping regulations.

Criteria for UPS Additional Handling Requirements

UPS determines the necessity for additional handling based on the package's length and girth. Girth is calculated by adding the distances of the two smallest sides to the package’s length. If the combined total exceeds 165 inches, the package incurs additional handling fees.

Additionally, certain package types are subject to extra handling fees irrespective of their size. These include cylindrical packages, such as tubes or rolls, and those not fully encased in cardboard or other protective materials. Moreover, packages that are exceptionally heavy or have irregular shapes may require extra handling due to the increased difficulty in movement and the potential need for specialized equipment or procedures.

Calculating Length and Girth

To accurately calculate a package's girth, follow these steps:

  1. Measure the length, width, and height of the package.
  2. Identify the two smallest dimensions.
  3. Add these two dimensions to the package's length to determine the girth.
  4. Add the length and girth together to get the total measurement.

If the total measurement exceeds 165 inches, additional handling fees apply.

Factors Influencing UPS Extra Handling Fees

Several factors contribute to extra handling fees when shipping large packages with UPS. The most significant factor is the package’s weight, as heavier packages increase the risk of damage during transportation. Other contributing factors include the package's shape, packaging materials, and fragility.

Additionally, the destination of the package plays a role in determining extra handling fees. Shipping to remote or hard-to-reach locations may necessitate additional handling and transportation methods, thereby raising the overall shipping cost. Packages requiring special handling, such as those needing refrigeration or containing hazardous materials, also incur extra fees.

It's crucial to adhere to carrier-specific guidelines and restrictions when shipping packages. Non-compliance can result in additional handling fees or even refusal of shipment. To avoid such fees, ensure proper packaging and labeling of your packages and consult with your carrier for any specific requirements or restrictions before shipping.

Weight of the Package

Heavier packages are more prone to damage and require specialized handling equipment, leading to increased fees.

Package Shape and Size

Irregularly shaped or oversized packages demand more effort and resources to handle, thereby increasing the associated costs.

Fragility and Packaging Material

Fragile items require extra protection and careful handling to prevent damage, contributing to higher fees.

Destination Accessibility

Shipping to remote or difficult-to-access areas necessitates additional handling and transportation methods, elevating the shipping cost.

Impact of Package Weight on UPS Additional Handling Fees

The weight of a package is a critical factor in determining the extra handling fees incurred during shipping with UPS. Packages weighing over 70 pounds are subject to additional handling fees, as they require specialized handling equipment and may pose safety risks to UPS employees. Furthermore, packages exceeding 150 pounds are not eligible for UPS's standard package delivery services and must be shipped using UPS Freight services.

Additionally, the dimensions of a package influence the assessment of additional handling fees. Packages surpassing UPS’s maximum size limit of 165 inches in length and girth combined are subject to an oversize package fee. This oversize fee is in addition to any other applicable fees, such as the additional handling fee for packages over 70 pounds. Therefore, it is essential to accurately measure and weigh packages before shipping to avoid unexpected fees.

Effective Strategies to Minimize UPS Additional Handling Fees

To minimize additional handling fees when shipping large packages with UPS, consider implementing the following strategies:

  • Break Up Shipments: Divide your shipment into smaller packages that remain under the 165-inch threshold.
  • Reduce Package Weight: Aim to lighten your packages, as lighter packages are less likely to incur extra handling fees.
  • Use Sturdy Packaging Materials: Employ durable materials that can withstand transportation stresses and protect the package contents effectively.

Furthermore, avoid shipping fragile or delicate items within large packages, as they may require special handling, resulting in additional fees. If shipping fragile items is unavoidable, utilize specialized packaging materials, such as bubble wrap or foam padding, to ensure extra protection.

Lastly, ensure all packages are properly labeled with clear and accurate shipping information, including the recipient's address and any special handling instructions, to prevent unnecessary delays or additional fees.

1. Break Up Shipments

Separate large shipments into smaller packages that do not exceed the 165-inch limit, thereby avoiding additional handling fees.

2. Reduce Package Weight

Lighten the overall package weight to decrease the likelihood of incurring extra handling fees. This can be achieved by removing unnecessary items or using lighter packing materials.

3. Use Sturdy Packaging Materials

Employ durable packaging materials such as reinforced boxes, padding, and protective wrapping to safeguard the contents and endure transportation conditions.

4. Avoid Shipping Fragile Items in Large Packages

Limit the inclusion of fragile or delicate items in oversized packages to prevent the need for special handling and associated fees.

5. Proper Labeling

Ensure all packages are accurately labeled with the recipient's address, sender's information, and any special handling instructions to facilitate smooth processing and avoid delays or extra fees.

Accurately Measuring Large Packages for UPS Shipping

Accurate measurement of packages is essential to avoid additional handling fees when shipping with UPS. Follow these steps to properly measure a large package:

  1. Measure Length, Width, and Height: Identify and measure the longest sides of the package.
  2. Calculate Girth: Add the two smaller dimensions (width and height) to the package's length.
  3. Determine Total Measurement: Sum the length and girth. If the total exceeds 165 inches, additional handling fees apply.

Be aware that different shipping carriers may have varying size restrictions and handling fee structures. Always verify the specific requirements with your carrier before shipping a large package. Additionally, extremely heavy packages may incur extra fees or necessitate special handling. Ensure that packages are properly labeled with accurate weight and any special handling instructions to guarantee safe and timely delivery.

Steps to Measure Your Package

  1. Measure Length, Width, and Height: Determine the package's longest sides by measuring its length, width, and height.
  2. Calculate Girth: Add the width and height together, and then add this sum to the package’s length.
  3. Calculate Total Measurement: Add the length and girth to get the total measurement. If this total is over 165 inches, additional handling fees will apply.

Types of UPS Additional Handling Charges

UPS implements various additional handling charges based on the characteristics of the package being shipped:

  • Oversize or Overweight Fees: Flat fees applied to packages exceeding specified weight or size thresholds.
  • Special Handling Fees: Charges for packages that are fragile, unusually shaped, or require special care.
  • Lift Gate Fees: Additional fees for packages that need lift gate services during pickup or delivery.

It is important to recognize that these additional handling charges can significantly escalate shipping costs. To mitigate these fees, ensure proper packaging and labeling of your items, and select the most suitable shipping method based on your package’s size and weight.

Moreover, UPS offers supplementary services such as signature confirmation, insurance, and Saturday delivery for an extra fee. These services can enhance the security and convenience of your shipment, but it's essential to balance the associated costs against the benefits before opting for them.

1. Oversize or Overweight Fees

Flat fees applied to packages that exceed UPS’s predefined size or weight limits.

2. Special Handling Fees

Charges for packages that require extra care due to fragility, unusual shapes, or other special characteristics.

3. Lift Gate Fees

Additional fees for using lift gate services during pickup or delivery of heavy or bulky packages.

Common Mistakes Leading to UPS Additional Handling Fees

Several common mistakes can result in additional handling fees when shipping large packages with UPS. These include:

  • Using Insufficient Packaging Materials: Inadequate packaging can lead to damage and necessitate extra handling.
  • Incorrect Package Measurements: Failing to accurately measure packages can result in unexpected fees.
  • Omitting Special Handling Instructions: Not informing UPS of specific handling requirements can lead to additional charges.

Another prevalent mistake is not properly securing the contents of the package. Loose or unsecured items can shift during transit, potentially damaging the package or other packages in the shipment. This can trigger additional handling fees or even result in the package being returned to the sender.

Moreover, improperly labeling packages can also incur additional handling fees. Labels should clearly display the recipient's address, the sender's address, and any special handling instructions. Missing or incorrect labels may cause delays or result in the package being returned to the sender, leading to additional fees.

1. Using Insufficient Packaging Materials

Weak or inadequate packaging can fail to protect the contents, resulting in damage and the need for extra handling.

2. Incorrect Package Measurements

Inaccurate measurement of the package's dimensions can lead to unexpected additional handling fees when counters exceed limits.

3. Omission of Special Handling Instructions

Failing to communicate specific handling requirements may force UPS to apply extra fees to manage the package appropriately.

4. Improperly Securing Package Contents

Loose items can shift during transit, damaging the package or other packages and leading to additional fees.

5. Improper Labeling

Incorrect or missing labels can cause delays or returns, resulting in extra handling fees.

Calculating the Total Cost of Shipping Large Packages with UPS

Determining the total cost of shipping large packages with UPS requires considering several factors, including:

  • Package Weight: Heavier packages incur higher shipping fees and additional handling charges.
  • Package Size: Oversized packages exceeding 165 inches in length and girth are subject to extra fees.
  • Origin and Destination: The distance and locations involved can affect shipping costs.
  • Additional Surcharges: Fees for special handling, lift gate services, insurance, and expedited delivery can increase the total cost.

To obtain an accurate estimate of shipping costs, it is advisable to use UPS’s online calculator tool or consult directly with a UPS representative.

Shipping Alternatives to UPS for Oversized Packages

If UPS does not meet your requirements for shipping oversized packages, several alternative shipping providers are available:

  • FedEx: Offers a range of services for oversized and heavy packages, including specialized freight options. Learn more at FedEx Freight.
  • DHL: Provides international shipping solutions for large and bulky items with various freight services. Visit DHL Freight for more information.
  • Specialized Freight Companies: Companies like UPS Freight and FedEx Freight specialize in shipping large, heavy, or bulky items, potentially offering more cost-effective and tailored solutions.

When seeking alternatives, consider factors such as cost, delivery timeframes, service reliability, and specific handling requirements to select the most suitable provider for your oversized shipping needs.

Comparing UPS’s Additional Handling Policies with Other Shipping Providers

When evaluating UPS's additional handling policies against other shipping providers, consider the following aspects:

  • Size and Weight Limits: Different carriers have varying thresholds for what constitutes an oversized or overweight package.
  • Additional Handling Fees: The structure and amount of additional fees may differ between carriers.
  • Service Options: Availability of specialized services like freight, expedited shipping, and special handling.

For instance, FedEx and DHL offer similar services for handling oversized packages but may have different pricing models and surcharge structures. By comparing these policies, you can identify the most cost-effective and suitable option based on your specific shipping needs.

Size and Weight Requirements

Each shipping provider defines their own size and weight limits for standard and oversized packages, affecting the applicability of additional fees.

Pricing and Surcharge Structures

Variations in fees and surcharges across carriers can impact the overall shipping costs for oversized packages.

Service Reliability and Delivery Options

Assessing the reliability and range of delivery options offered by different carriers ensures the best fit for your shipping requirements.

Technological Advancements Transforming Shipping for Large Packages

Emerging technologies like autonomous vehicles and drones are poised to revolutionize the shipping industry, particularly in the transportation of oversized packages. These innovations offer the potential to reduce shipping and handling costs while enhancing efficiency and delivery speed.

For example, autonomous delivery vehicles can operate with minimal human intervention, potentially lowering labor costs and increasing delivery frequency. Drones offer the ability to bypass traditional transportation infrastructures, enabling faster deliveries to remote or congested areas.

However, it is important to note that many of these technologies are still in their developmental stages and may not yet be widely adopted or suitable for all shipping scenarios. Regulatory hurdles, technological limitations, and infrastructure requirements remain challenges that need to be addressed before these innovations can be fully integrated into mainstream shipping operations.

Autonomous Vehicles

Self-driving delivery vehicles can enhance efficiency and reduce operational costs by eliminating the need for human drivers.

Drones

Unmanned aerial vehicles enable rapid deliveries, especially in hard-to-reach or congested areas, improving delivery speed and reliability.

Environmental Implications of Shipping Oversized Packages

Shipping oversized packages significantly impacts the environment due to the increased consumption of fuel and resources necessary for their handling and transportation. The surge in e-commerce and online shopping has led to a rise in the shipment of large packages, exacerbating these environmental effects.

Key environmental concerns include:

  • Increased Fuel Consumption: Larger and heavier packages require more energy during transportation, leading to higher fuel usage and increased greenhouse gas emissions.
  • Resource Utilization: The production of oversized packages consumes more materials, contributing to resource depletion and environmental degradation.
  • Waste Generation: Excessive packaging materials add to waste streams, posing challenges for waste management and recycling efforts.

To mitigate these environmental impacts, consider the following approaches:

  • Sustainable Packaging Materials: Utilize eco-friendly packaging options such as recyclable, biodegradable, or reusable materials to reduce environmental footprint.
  • Optimized Package Sizing: Ensure packages are appropriately sized to minimize excess space and reduce material usage.
  • Consolidated Shipments: Combine multiple items into a single shipment when possible to decrease the number of packages and transportation trips needed.

Adopting these sustainable practices can help lower the environmental impact of shipping oversized packages while supporting more responsible consumption and logistics activities.

Increased Fuel Consumption

Larger and heavier packages require more energy to transport, leading to higher fuel consumption and greater greenhouse gas emissions.

Resource Utilization and Waste Generation

The production and disposal of oversized packages use significant resources and contribute to environmental waste challenges.

Strategies for Reducing Environmental Impact

Implementing sustainable packaging, optimizing package sizes, and consolidating shipments can help minimize the environmental footprint of shipping oversized packages.

About the Author

Anthony Robinson is the CEO of ShipScience, a pioneering company dedicated to helping e-commerce leaders optimize their shipping decisions, reduce costs, and automate tedious processes. With a Bachelors Degree in Economics from Stanford University, Anthony brings over two decades of expertise in logistics, business development, and operational efficiency to the table.
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